Basic Info.
Press Materials
Oil Palm Fruit
Product Name
Palm Oil Processing Machine
Oil Rate
Press Cake Residual: ≤ 6%
Materials
Carbon Steel & Stainless Steel
Sterilizer Type
Horizontal or Vertical
Transport Package
Woodply
Product Description
Palm Kernel Oil Extraction Machine Palm Oil Processing Machine/Crude Palm oil refinery and fractionation plant in malaysia for sale
Why Choose Us?
1.We are Made in China Assessed 8 years Gold Supplier for palm oil processing plant.
2.We are a factory manufacturing palm oil processing plant,best production capability,best quality control, Best Service.
3.Inspected by the Inspection Institution of Bureau Veritas Certification.
4.100% QC inspection Before Shipment.
5. CE listed,competitve price for palm oil processing plant.
1. What is the section of the palm oil mill?
(1)Raw materials receiving: Fresh palm fruit bunch will be loaded on a slope. Under the slope, there are some cages to receive the palm fruits.
(2)Sterilizing: fresh palm fruits bunch are airtight sterilized in sterilizer. The purpose to prevent enzymes broken down, avoiding FFA content in oil further increase.
(3)Threshing: The purpose of threshing is the oil palm fruits be separated from the fruit bunch through strong vibration.
(4)Pressing: Oil palm fruit pressed is divided into two parts: oil, water, solid impurities mixture and the press cake (fiber and nuclear). Oil, water,.solid impurities mixture by the crude oil gutter inflow to oil purificationsection; press cake by breaking screw conveyor into the fiber- recovery section.
2. What is the section of palm oil refinery & fractionation workshops?
(1)Degumming: This is the most important section of hydrate de-gumming, manage the adding water (there is a little P-acid in the water) amount, temperature and add water speed, usually water adding amount is about 3 times of phospholipid content, that is 3-10% oil weight, water temp needs to be higher than oil temp.
(2)Deacidification:This part adopt alkali refining method, that is use alkalis like (NaOH) to neutral the free fatty acid in oil, during this process it will produce soapstock , then separated from the oil by setting several hours. NAOH solution, not only neutral free fatty acid, also can act with other matters like protein, mucus, phospholipid, pigment. After settling, release the soapstock from the tank bottom. Adding hot water to rinse, remove off the leftover lye , soap and some unhydrated phospholipid in the oil. Finally pumping out soapstock from the tank bottom
(3)Decolorization: In normal situation , there is pigment in the crude oil , we need to using the active clay to absorb the pigment away , after 20 mins , we use the vibrating filter to filter the waste clay away . If you want to get light color oil , you need to add more active clay . That is mean , the customer can accord to his requirement to control the oil color. This process is carried out under the vacuum condition.
We have enough experience and advanced machinery for making palm oil, which lead the technicity in this field.
The rude oil from oil press or solvent process, which should be refined for better edible oil.
The capacity is from 5t to 500t per day.
1. Raw materials storage section
2. Sterilizing section
The purpose to prevent enzymes broken down.
3. Threshing section
The purpose of threshing is the oil palm fruit be separated from the fruit bunch through strong vibration.
4. Pressing section: Oil palm fruit first carry out cooking before pressed, fruit sterilized must be re-heating for the soft pulp, and damage pulp cell structure. Then enter into continuous screw press for pressing.
5. Clarification section: Machine-pressed crude oil first diluted with water washing, through settlement and filtration, the fiber material removed from the oil, and then carry out continuous settlement, the whole divided into two parts: Oil and sediment. Oil by centrifugal separation and through vacuum drying pumped into the storage tank for storing; Oil sediment by filtration and dirt oil separation, oil process second settlement, dirt oil mixture process clarification separation, Skim oil then carry out a second settlement, sewage pumps to sewage treatment pond for dealing with.
6. Finished oil storage and transportation section: Finished crude oil is stored in storage tanks.
7. Fiber separation section: Press cake broken by breaking screw conveyor and then transported into the fiber separation air net and fiber polishing roller for fiber separating.
8. Kernel recovery section: The stone processes intenerate tempering before broken, the intenerating stone by the corrugated crusher be divided into two or more petal, kernel was released.
9. Sewage treatment section
The by-products from the oil press are cake and soap residue. The cake could be used as animal food with our pelleting machinery, or source material for the other way of extraction. Soap residue is the source material for laundry soap with soap making machinery and washing detergent.
Capacity | 30-500T/D |
Residual oil in meal | ≤ 1% |
Solvent consumption | ≤ 2Kg/T (No.6 solvent oil) |
Crude oil moisture and volatile matter | ≤ 0.30% |
Power consumption | ≤ 15KWh/T |
Steam consumption | ≤ 280KG/T (0.8MPa) |
Finished meal moisture | ≤ 13% (adjustable) |
Residual solvent in finished meal | ≤300PPM (qualified detonated experiment) |
2. Main parts of palm oil production line
(1) Solvent pumps: continuously spray solvent to the rotary-type extractor
(2).Roary extractor: Spray and soak the pre-pressed cake with solvent so that oil fats can be dissolved in solvent(form miscella). After processing,you can get wet meal and miscella (mixed oil).
(3). DTDC: usd to separate the solvent from the wet meal.
(4). Miscella tank 1st: pump the miscella (oil with solvent) in to the miscella 1st , and then add 10% saline water to it. The phospholipid and impurities in the miscella will react with the saline wter, at last the reactant precipitate, reaching the goal of purifying.(5). Miscella tank 2nd: the purified miscella will be pumped into it.
(6). Miscella stripping: it will remove the remaining solvent in miscella. And the solvent will be discharged to condenser for recycling.(7). condensers: used to cooling the solvent gas separated from the wet meal and miscella for recycling.
3. Main Process of palm oil production line
(1) The material (for pretreatment) is sent to rotary extraction by the scraper conveyor. The material will extracted by the solvent or mix oil. After this step, we will get meal and mix oil.
(2) Meal is sent to toaster. Through the toaster, the solvent in the meal will separate from the meal. The solvent goes to condenser and is recycled to rotary extraction.
(3) After the mix oil from the rotary extraction enters into 1st evaporator and 2nd evaporator, most of the solvent in the mix oil is separated.
(4) The mix oil from 2nd evaporator goes to stripping tower and almost all the solvent is separated. From the stripping tower, we can get crude oil and solvent. The solvent is sent to condenser and is recycled to rotary extraction.
4 . Advantages of palm oil production line
(1) High oil yield , obvious economic benefit .
(2) Residual oil rate in the dry meal .
(3) Improving the quality of the meal .
(4) Low processing cost , high labor productivity.
Address:
Factory No. 11, Fozuling 1st Road, Donghu New Technology Development Zone, Wuhan, Hubei, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001
Company Introduction:
Kinetic (Hubei) Energy Equipment Engineering Co., Ltd. is an experienced global oil machine supplier in China. We are a factory manufacturing Oil press machine, Oil refinery machine, Oil filter machine, Oil production line, Essential oil distillation equipment, Palm oil refinery, Palm oil processing machine, Roasting Machine, Car Washing machine, Biodiesel machine, Crude oil refinery, Disinfection Channel Integrated Machine, Fogging Sprayer Machine, Disinfection Channel, Disinfection Robot, Vehicles Disinfection Channel, Humidifier, Fog Cannon Sprayer etc.
Successful Projects: Our products include Fog Cannon Sprayer, Temperature and Disinfection Integrated Machine, Fogging Disinfection Sprayer Machine, Mobile Disinfection Channel, Intelligent human body disinfection machine, Vehicle Disinfection Channel, etc. Our products are widely used in disinfection of Wuhan hospitals and public places. Provided below A few cases are only part of our application case.
Our important product-oil press machone, combines excellent traditional technology and scientific research. It has the advantages of simple operation, low investment, easy maintenance, strong adaptability, and low cake oil. It enjoys a good reputation in China and the world.
To lead with quality, reliability and excellence in mining & Construction by steadily focusing on perfect planning, precise engineering, latest technology & Modern design mining industry & Building material field with a commitment to give a better solution and service.
For many years, we have provide our clients with the best solutions to meet their needs. Cleck our online showroom for your needs and please do not hesitate to contact us with any questions, Welcome to visit our company and we look forward to your cooperation.